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2002 Chevrolet Malibu recalls, complaints and safety ratings

There are 2 US recalls for the 2002 Chevrolet Malibu, and 2 in Canada. Owners filed 567 complaints with NHTSA, most often about electrical system.

2US recalls
0urgent recalls
567owner complaints
–overall crash rating

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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (2)

Electrical system: ignition

2014-07-03 · campaign 14V400000 · 5,877,718 vehicles

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Risk and remedy

Risk: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

Exterior lighting: headlights

2002-04-10 · campaign 02V107000 · 10,168 vehicles

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Risk and remedy

Risk: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Canadian recalls (2)

Show 2 Canadian recalls

Electrical

2014-07-03 · campaign 2014-284

On certain vehicles, a defect in the ignition switch could allow the switch to move out of the "run" position if the key ring is carrying added weight or the vehicle goes off-road or is subjected to some other jarring event. If this were to occur, engine power, power steering and power braking would be affected, increasing the risk of a crash causing injury and/or damage to property. The timing of the key movement out of the “run” position, relative to the activation of the sensing algorithm of the crash event, may also result in the airbags not deploying in a subsequent collision, increasing the risk of injury. Correction: For each key, dealers will install two key rings and modify the key ring opening shape. Note: Until the correction is performed, all items should be removed from the key ring.

Lights and instruments

2002-04-11 · campaign 2002-069 · 869 vehicles

Certain passenger vehicles fail to conform to CMVSS 108, "lamps, reflective devices, and associated equipment." some of these vehicles were produced with a left low-beam headlamp that does not meet the photometric performance requirements of the standard. Light intensities below the minimum intensity requirements causes some reduction in visibility down the road for the driver of the vehicle and intensities above the maximum intensity requirements causes some increase in glare for drivers ahead of or approaching the vehicle. Correction: Dealers will inspect the left low-beam headlamp and replace it if it does not meet requirements.

Owner complaints (567)

Owners filed 567 complaints with NHTSA about the 2002 Chevrolet Malibu (18 crashes, 1 fires, 19 injuries reported). Among 40 model years of this model, it ranks #19 for the most complaints (median 443).

Most-reported problemComplaints
Electrical system259
Exterior lighting143
Engine and engine cooling63
Service brakes, hydraulic41
Fuel system, gasoline22
Engine22
Unknown or other19
Air bags18

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2002 Chevrolet Malibu.

VersionOverallFrontalSideRollover
2002 Chevrolet Malibu 4-DR.––––

Fuel economy

EPA ratings for each 2002 Chevrolet Malibu version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Malibu 3.1 L Automatic 4-spd182621$3,200
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-29.