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2016 Volvo XC90 recalls, complaints and safety ratings

There are 8 US recalls for the 2016 Volvo XC90, and 8 in Canada. Owners filed 197 complaints with NHTSA, most often about engine.

8US recalls
0urgent recalls
197owner complaints
–overall crash rating

Is your car affected?

Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (8)

Seat belts: critical fasteners

2023-12-07 · campaign 23V827000 · 2,911 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Risk and remedy

Risk: An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Remedy: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Electrical system: software

2021-04-21 · campaign 21V273000 · 162 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

Risk and remedy

Risk: The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.

Remedy: Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.

Engine and engine cooling: cooling system, hoses/lines/piping/fittings

2019-04-17 · campaign 19V308000 · 34,006 vehicles

Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.

Risk and remedy

Risk: If the coolant leak goes unnoticed, coolant may accumulate in the catalytic converter heat shield insulation and catch fire when the vehicle is stationary, increasing the risk of injury.

Remedy: Volvo Cars will notify owners, and dealers will replace the engine side coolant bleeder hose, free of charge. The recall began June 12, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29936.

Seat belts: front, buckle assembly

2016-11-02 · campaign 16V798000 · 74,027 vehicles

Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate from the seat belt bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages" and number 209, "Seat Belt Assemblies."

Risk and remedy

Risk: If the seat belt buckle separates from the bracket, the front seat passenger may not be adequately restrained in the event of a crash, increasing their risk of injury in the event of a crash.

Remedy: Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89708.

Equipment: appliance, air conditioner

2016-09-26 · campaign 16V690000 · 43,766 vehicles

Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose installation error during manufacturing.

Risk and remedy

Risk: Significant water drainage into the passenger compartment may adversely affect air bag deployment in the event of a crash, increasing the risk of occupant injury.

Remedy: Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R89707.

Visibility: sun/moon roof assembly

2016-05-04 · campaign 16V268000 · 30,214 vehicles

Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. When pressed, the sunroof may fully close. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 118, "Power-Operated Window, Partition, and Roof Panel Systems."

Risk and remedy

Risk: If the switch is unintentionally pressed and the sunroof panel closes, there is an increased risk of occupant injury.

Remedy: Volvo will notify owners, and dealers will perform a software upgrade that disables the auto-close function, free of charge. The recall began June 24, 2016. Owners may contact Volvo customer service at 1-800-458-1552 or by visiting http://Volvo.custhelp.com. Volvo's number for this recall is R89702.

Air bags: side/window

2015-08-06 · campaign 15V497000 · 3,911 vehicles

Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.

Risk and remedy

Risk: Underinflated air bags may not fully protect third row occupants, increasing the risk of injury in the event of a crash.

Remedy: Volvo will notify owners, and dealers will modify the D-pillar interior panels to allow full inflation of the third row airbags, free of charge. The recall began on September 21, 2015. Owners may contact Volvo Customer Care at 1-800-458-1552.

Air bags: side/window

2015-06-03 · campaign 15V342000 · 584 vehicles

Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.

Risk and remedy

Risk: If the wiring harness is routed incorrectly, the wiring may be damaged, disabling the front seat side impact air bag, and increasing the risk of injury to the seat occupant in the event of a crash necessitating deployment of the front seat side impact air bag.

Remedy: Volvo will notify owners, and dealers will inspect the routing of the SIPS wiring, correcting the routing and installing a protective sleeve as necessary, free of charge. The recall began on June 30, 2015. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89571.

Canadian recalls (8)

Show 8 Canadian recalls

Seats and restraints

2023-12-07 · campaign 2023-649 · 233 vehicles

Issue: On certain vehicles, the bolts that attach the second-row seat belt buckles may not have been properly tightened. As a result, the seat belts could loosen or detach in a crash. Safety Risk: A seat belt that detaches in a crash could create an increased risk of injury. Corrective Actions: Volvo will notify owners by mail and advise you to take your vehicle to a dealership to inspect and, if necessary, tighten the second-row seat belt buckle attachment bolts.

Other

2021-04-23 · campaign 2021-238 · 30 vehicles

Issue: On certain XC90 Excellence models, the rear seat control display may not work properly if the touch screen gets wet. This could cause the front passenger seat to move to the fully rearward position, even after you stop touching it. If the touch screen stays wet, you may not be able to move the seat forward again. Safety Risk: This could result in an injury for rear seat passengers. Corrective Actions: Volvo will notify owners by mail and instruct you to take your vehicle to a dealership to update the software for rear seat control display.

Engine

2019-04-18 · campaign 2019-188

Issue: On certain vehicles, the coolant bleeder hose could crack over time. This could allow coolant to leak on to the exhaust system. This could also cause a build-up of coolant in the insulation for the catalytic converter. Note: This condition could cause a low coolant level warning or a high temperature warning to display on the dash. Safety Risk: Coolant that contacts a hot exhaust system or that builds up over time in insulation could create a fire risk for a vehicle that is stopped or parked. Corrective Actions: Volvo will notify owners by mail and instruct you to take your vehicle to a dealer to replace the coolant bleeder hose with an improved one.

Seats and restraints

2016-10-28 · campaign 2016-534

On certain vehicles, the front passenger seatbelt buckle stud may not have been punched correctly during manufacturing. This may cause a separation between the buckle and the seat belt bracket, which could result in the belt not adequately restraining the seat occupant in a crash, increasing the risk of injury and/or damage to property. Correction: Dealers will inspect the front passenger seat belt buckle stud, and replace the seatbelt buckle as necessary.

Airbag

2016-09-23 · campaign 2016-469

On certain vehicles, the air conditioner drain hose may leak into the passenger compartment due to incorrect installation during the manufacturing process. Over time, an accumulation of moisture in the passenger cabin could affect the SRS system (airbags), engine management systems and/or other systems. This could increase the risk of injury in the event of a crash and/or increase the risk of a crash causing injury and/or damage to property. Correction : Dealers will inspect the air conditioning drain hose to ensure correct installation and if necessary replace the drain hose.

Electrical

2016-05-04 · campaign 2016-197

Certain vehicles equipped with power-operated sunroof system may fail to conform to Canada Motor Vehicle Safety Standard (CMVSS) 118 - Power-Operated Window, Partition and Roof Panel Systems. The switch could be more susceptible to inadvertent actuation, which could result in unintended auto-closure of the roof panel, contrary to the requirements of the standard and increase the risk of injury. Correction: Dealers will upgrade vehicle software that disables the auto-close function while depressing the sunroof switch.

Airbag

2015-08-05 · campaign 2015-355 · 514 vehicles

On certain vehicles equipped with seven seats, the Inflatable Curtain (IC) air bag may not deploy as intended for third row passengers. In the event of a collision that warrants a deployment of the Inflatable Curtain, the interior trim panel on the D-pillar(s) could obstruct the IC from inflating fully. If this were to occur, it could increase the risk of injury to third row seat occupant(s) in certain types of crashes. Correction: Dealers will modify the D-Pillar interior panels to allow full inflation of the inflatable curtain air bag.

Airbag

2015-05-29 · campaign 2015-238 · 9 vehicles

On certain vehicles, the Supplemental Restraint System (SRS) wire harness in the front seats may have been incorrectly assembled. During seat assembly, the SRS harness may have been incorrectly routed, which may damage the wire insulation. This would illuminate the SRS warning light and a message would be displayed on the Driver Information Module (DIM), which could affect the Front Seat Side Impact Airbag restraint system function, potentially disabling the front seat side impact airbag(s). This could increase the risk of injury to vehicle occupants in a crash where a side impact airbag deployment is warranted. Correction: Dealers will inspect the wire insulation, and if needed, add a protective sleeve.

Owner complaints (197)

Owners filed 197 complaints with NHTSA about the 2016 Volvo XC90 (5 crashes, 10 fires, 8 injuries reported). Among 22 model years of this model, it ranks #3 for the most complaints (median 38).

Most-reported problemComplaints
Engine86
Electrical system56
Unknown or other36
Structure23
Service brakes14
Fuel/propulsion system12
Vehicle speed control11
Power train10

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2016 Volvo XC90.

VersionOverallFrontalSideRollover
2016 Volvo XC90 T5 SUV FWD–5★5★–
2016 Volvo XC90 T5 SUV AWD5★5★5★4★
2016 Volvo XC90 T6 SUV FWD–5★5★–
2016 Volvo XC90 T6 SUV AWD5★5★5★4★
2016 Volvo XC90 T8 SUV AWD5★5★5★4★

Fuel economy

EPA ratings for each 2016 Volvo XC90 version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
XC90 AWD 2.0 L Automatic (S8)202522$3,750
XC90 AWD 2.0 L Automatic (S8)222523$3,550
XC90 AWD PHEV 2.0 L Automatic (S8)242725$3,300
XC90 FWD 2.0 L Automatic (S8)222624$3,400
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.