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2004 Ford Explorer recalls, complaints and safety ratings

There are 0 US recalls for the 2004 Ford Explorer, and 0 in Canada. Owners filed 1,304 complaints with NHTSA, most often about power train.

0US recalls
0urgent recalls
1,304owner complaints
–overall crash rating

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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (0)

No US recalls found for the 2004 Ford Explorer.

Owner complaints (1,304)

Owners filed 1,304 complaints with NHTSA about the 2004 Ford Explorer (58 crashes, 15 fires, 83 injuries reported). Among 44 model years of this model, it ranks #11 for the most complaints (median 630).

Most-reported problemComplaints
Power train460
Structure426
Visibility100
Vehicle speed control76
Engine and engine cooling71
Electrical system55
Engine44
Steering41

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2004 Ford Explorer.

VersionOverallFrontalSideRollover
2004 Ford Explorer 4-DR.–––3★

Fuel economy

EPA ratings for each 2004 Ford Explorer version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Explorer 2WD 4.0 L Automatic 5-spd141916$4,200
Explorer 2WD 4.6 L Automatic 5-spd131815$4,450
Explorer 2WD FFV 4.0 L Automatic 5-spd142016$4,200
Explorer 4WD 4.0 L Automatic 5-spd141916$4,200
Explorer 4WD 4.6 L Automatic 5-spd131815$4,450
Explorer 4WD FFV 4.0 L Automatic 5-spd141916$4,200
Explorer Sport Trac 2WD FFV 4.0 L Automatic 5-spd142016$4,200
Explorer Sport Trac 4WD FFV 4.0 L Automatic 5-spd141916$4,200
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.