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2002 Kia Rio recalls, complaints and safety ratings

There is 1 US recall for the 2002 Kia Rio, and 1 in Canada. Owners filed 128 complaints with NHTSA, most often about engine and engine cooling.

1US recalls
0urgent recalls
128owner complaints
–overall crash rating

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Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (1)

Fuel system, gasoline: delivery

2004-04-09 · campaign 04V179000 · 187,790 vehicles

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Risk and remedy

Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Canadian recalls (1)

Show 1 Canadian recall

Fuel system

2003-11-12 · campaign 2003-279

On certain vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs. If this occurs, fuel leakage can result and fire may occur if an ignition source is present. Correction: Dealer will install a redesigned fuel distributor and main fuel tube assembly.

Owner complaints (128)

Owners filed 128 complaints with NHTSA about the 2002 Kia Rio (25 crashes, 6 fires, 27 injuries, 1 deaths reported). Among 24 model years of this model, it ranks #3 for the most complaints (median 39).

Most-reported problemComplaints
Engine and engine cooling39
Air bags21
Service brakes, hydraulic18
Seat belts16
Fuel system, gasoline14
Suspension9
Electrical system8
Structure8

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2002 Kia Rio.

VersionOverallFrontalSideRollover
2002 Kia Rio 4-DR. Wagon––––
2002 Kia Rio 4-DR.––––

Fuel economy

EPA ratings for each 2002 Kia Rio version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Rio 1.5 L Automatic 4-spd222724$2,800
Rio 1.5 L Manual 5-spd232926$2,600
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.