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2001 Kia Rio recalls, complaints and safety ratings

There are 3 US recalls for the 2001 Kia Rio, and 2 in Canada. Owners filed 223 complaints with NHTSA, most often about engine and engine cooling.

3US recalls
0urgent recalls
223owner complaints
–overall crash rating

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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (3)

Wheels

2005-04-20 · campaign 05V159000 · 24,119 vehicles

CERTAIN PASSENGER VEHICLES MAY HAVE A MANUFACTURING FLAW THAT COULD CAUSE THE WHEELS TO CRACK UNDER LONG TERM DRIVING FATIGUE. IF CRACKS OCCUR, WHEEL NOISE AND VIBRATION WILL RESULT AND BECOME PROGRESSIVELY WORSE OVER TIME.

Risk and remedy

Risk: IF THE CRACK IS SEVERE, THE WHEEL COULD SEPARATE FROM THE VEHICLE AND POSSIBLY RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.

Remedy: DEALERS WILL REPLACE ALL FOUR WHEELS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 22, 2005. OWNERS MAY CONTACT KIA AT 1-800-333-4542.

Fuel system, gasoline: delivery

2004-04-09 · campaign 04V179000 · 187,790 vehicles

ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.

Risk and remedy

Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Fuel system, gasoline

2003-09-24 · campaign 03V352000 · 57,340 vehicles

ON CERTAIN PASSENGER VEHICLES, FUEL LEAKS MAY DEVELOP AT THE FUEL DISTRIBUTOR ASSEMBLY BECAUSE OF QUALITY DEVIATIONS.

Risk and remedy

Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT AND REPLACE THE FUEL DISTRIBUTOR AND FUEL CONNECTOR ASSEMBLIES. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING THE FIRST QUARTER OF 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

Canadian recalls (2)

Show 2 Canadian recalls

Wheels

2005-05-20 · campaign 2005-161

Certain vehicle may have a manufacturing flaw that could cause the wheels to crack under long term driving fatigue. If cracks occur, wheel noise and vibration will result, becoming progressively worse. If the crack is severe, the wheel could separate from the vehicle which could result in a loss of vehicle control and a crash. Correction: Dealers will replace all four wheels.

Fuel system

2003-11-12 · campaign 2003-279

On certain vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs. If this occurs, fuel leakage can result and fire may occur if an ignition source is present. Correction: Dealer will install a redesigned fuel distributor and main fuel tube assembly.

Owner complaints (223)

Owners filed 223 complaints with NHTSA about the 2001 Kia Rio (21 crashes, 14 fires, 12 injuries, 1 deaths reported). Among 24 model years of this model, it ranks #1 for the most complaints (median 39).

Most-reported problemComplaints
Engine and engine cooling52
Air bags33
Wheels31
Electrical system25
Power train25
Fuel system, gasoline23
Suspension22
Unknown or other19

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2001 Kia Rio.

VersionOverallFrontalSideRollover
2001 Kia Rio 4-DR.––––

Fuel economy

EPA ratings for each 2001 Kia Rio version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Rio 1.5 L Automatic 4-spd222825$2,700
Rio 1.5 L Manual 5-spd242926$2,600
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.