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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.
US recalls (2)
Child seat
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' CERTAIN CHILD RESTRAINT ANCHORS WILL NOT FULLY LATCH ONTO THE LOWER LATCH ANCHORS LOCATED BETWEEN THE REAR SEAT BACK AND REAR SEAT CUSHION BECAUSE OF INTERFERENCE BETWEEN THE CHILD SEAT ANCHORS AND A METAL WIRE LOCATED IN THE FRAME OF THE REAR SEAT BACK. UNTIL THE RECALL REPAIR IS COMPLETED, FOLLOW THE INSTRUCTIONS PROVIDED BY YOUR CHILD SEATS MANUFACTURER ON HOW TO PROPERLY INSTALL THE CHILD SEAT WITH YOUR VEHICLE'S REAR SAFETY BELTS RATHER THAN USING THE LATCH SYSTEM.
Risk and remedy
Risk: IN THE EVENT OF A VEHICLE CRASH, IF THE CHILD SEAT IS NOT PROPERLY INSTALLED, PERSONAL INJURY OR DEATH COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE LOWER ANCHORS FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 30, 2006. OWNERS MAY CONTACT KIA AT 1-800-333-4542.
Fuel system, gasoline: delivery
ON CERTAIN PASSENGER VEHICLES, THE FUEL INTAKE NIPPLE OF THE FUEL DISTRIBUTOR IS SUBJECT TO FRACTURE OR CRACKING DURING REMOVAL OF THE QUICK CONNECT COUPLING SECURING THE MAIN FUEL TUBE ASSEMBLY TO THE FUEL INTAKE NIPPLE, OR WHEN FORCE IS ACCIDENTALLY APPLIED TO THE INTAKE NIPPLE DURING THE VEHICLE ASSEMBLY PROCESS OR DURING ENGINE COMPARTMENT REPAIRS.
Risk and remedy
Risk: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL DISTRIBUTOR AND MAIN FUEL TUBE ASSEMBLIES. THE RECALL BEGAN JUNE 18, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
Canadian recalls (2)
Show 2 Canadian recalls
Seats and restraints
2005-12-28 · campaign 2005-404
Certain vehicles fail to comply with the requirements of CMVSS 210.2. The child restraint fixture anchor may contact the rear seat back frame. This interference prevents the forward most portion of the anchor from adequately penetrating the child lower anchors. In the event of a crash, if the child seat is not properly secured, personal injury or death could occur. Correction: Dealers will replace the child lower anchors.
Fuel system
2003-11-12 · campaign 2003-279
On certain vehicles, the fuel intake nipple of the fuel distributor is subject to fracture or cracking during removal of the quick connect coupling securing the main fuel tube assembly to the fuel intake nipple, or when force is accidentally applied to the intake nipple during the vehicle assembly process or during engine compartment repairs. If this occurs, fuel leakage can result and fire may occur if an ignition source is present. Correction: Dealer will install a redesigned fuel distributor and main fuel tube assembly.
Owner complaints (38)
Owners filed 38 complaints with NHTSA about the 2004 Kia Rio (4 crashes, 2 fires, 2 injuries reported). Among 24 model years of this model, it ranks #13 for the most complaints (median 39).
| Most-reported problem | Complaints | |
|---|
| Engine and engine cooling | 12 | |
| Electrical system | 5 | |
| Fuel system, gasoline | 5 | |
| Suspension | 5 | |
| Service brakes, hydraulic | 4 | |
| Power train | 4 | |
| Air bags | 3 | |
| Vehicle speed control | 3 | |
Crash test ratings
NHTSA 5-Star Safety Ratings for the 2004 Kia Rio.
| Version | Overall | Frontal | Side | Rollover |
|---|
| 2004 Kia Rio 4-DR. Wagon | – | – | – | – |
| 2004 Kia Rio 4-DR. | – | – | – | – |
Fuel economy
EPA ratings for each 2004 Kia Rio version.
| Version | City MPG | Highway MPG | Combined | Yearly fuel cost |
|---|
| Rio 1.6 L Automatic 4-spd | 22 | 30 | 25 | $2,700 |
| Rio 1.6 L Automatic 4-spd | 21 | 29 | 24 | $2,800 |
| Rio 1.6 L Manual 5-spd | 23 | 30 | 26 | $2,600 |
| Rio 1.6 L Manual 5-spd | 22 | 29 | 25 | $2,700 |
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport
Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada).
Recalls updated 2026-10-30.