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2004 MINI Cooper recalls, complaints and safety ratings

There are 2 US recalls for the 2004 MINI Cooper, and 2 in Canada. Owners filed 282 complaints with NHTSA, most often about steering.

2US recalls
0urgent recalls
282owner complaints
–overall crash rating

Is your car affected?

Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (2)

Steering: electric power assist system

2015-10-15 · campaign 15V660000 · 86,018 vehicles

BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 MINI Cooper and Cooper S vehicles and 2005 Cooper and Cooper S Convertible vehicles. The affected vehicles may experience temporary or permanent loss of the electro-hydraulic steering assistance.

Risk and remedy

Risk: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, potentially increasing the risk of a vehicle crash.

Remedy: MINI will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge. Interim notices were mailed to owners on December 10, 2015. Owners will receive a second notice when remedy parts become available. Owners may contact MINI customer service at 1-866-825-1525.

Tires: pressure monitoring and regulating systems

2004-07-12 · campaign 04V348000 · 1,193 vehicles

ON CERTAIN PASSENGER VEHICLES, THE FLAT TIRE MONITORING SYSTEM HAS NOT BEEN CORRECTLY PROGRAMMED. IN THE EVENT OF A FLAT TIRE, AN AUDIBLE SIGNAL WILL NOT SOUND TO ALERT THE DRIVER TO A FLAT TIRE.

Risk and remedy

Risk: DUE TO THE LACK OF AN AUDIBLE SIGNAL, THE DRIVER MAY NOT BE AWARE OF A FLAT TIRE, WHICH COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPROGRAM THE VEHICLE'S SOFTWARE IN ORDER TO ACTUATE THE FLAT TIRE MONITORING SYSTEM'S AUDIBLE SIGNAL. THE RECALL BEGAN OCTOBER 13, 2004. OWNERS SHOULD CONTACT MINI CUSTOMER RELATIONS AT 1-866-275-6464.

Canadian recalls (2)

Show 2 Canadian recalls

Steering

2012-01-30 · campaign 2012-029

On certain vehicles, the electro-hydraulic power steering pump could fail temporarily or permanently due to problems with the electronics that control the function of the pump, a failure of the pump cooling fan, or a loss of power to the pump. A vehicle experiencing a loss of steering power assist would revert to a manual steering mode which would require greater driver effort, especially at low vehicle speeds. Nevertheless, a loss of steering power assist could ultimately result in a crash causing property damage and/or personal injury. Correction: The electro-hydraulic power steering pump, as well as the pump cooling fan, will be subject to special extended warranty coverage of 12 years or 200,000 km from first in-service date of the vehicle.

Other

2004-07-13 · campaign 2004-243 · 167 vehicles

On certain vehicles, the flat tire monitoring system's programming could contain a defect. Specifically, an audible signal (single gong) that is used, in part, to alert the driver to a flat tire, has not been correctly programmed. In the event of a flat tire, the audible signal will not sound. Also, the system's indicator lamp will illuminate, but contrary to the description in the Owner's Manual will not flash. Correction: Dealers will reprogram the instrument cluster.

Owner complaints (282)

Owners filed 282 complaints with NHTSA about the 2004 MINI Cooper (5 crashes, 9 fires, 1 injuries, 1 deaths reported). Among 26 model years of this model, it ranks #3 for the most complaints (median 47).

Most-reported problemComplaints
Steering238
Power train26
Electrical system15
Visibility7
Engine and engine cooling6
Suspension4
Engine4
Structure3

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2004 MINI Cooper.

VersionOverallFrontalSideRollover
2004 MINI Cooper w/SAB––––

Fuel economy

EPA ratings for each 2004 MINI Cooper version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Cooper 1.6 L Automatic (variable gear ratios)222925$3,300
Cooper 1.6 L Manual 5-spd253328$2,950
Cooper S 1.6 L Manual 6-spd223125$3,300
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.