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2004 Pontiac Aztek recalls, complaints and safety ratings

There are 3 US recalls for the 2004 Pontiac Aztek, and 3 in Canada. Owners filed 67 complaints with NHTSA, most often about electrical system.

3US recalls
0urgent recalls
67owner complaints
–overall crash rating

Is your car affected?

Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (3)

Fuel system, gasoline: storage

2007-08-08 · campaign 07V349000 · 20,594 vehicles

ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).

Risk and remedy

Risk: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.

Electrical system: ignition

2005-04-20 · campaign 05V157000 · 34,186 vehicles

ON CERTAIN SPORT UTILITY VEHICLES, CONTAMINATION ON IGNITION RELAY CONTACTS CAN CAUSE HIGH RESISTANCE. THIS CAN AFFECT SIGNALS TO THE POWERTRAIN CONTROL MODULE AND, COULD CAUSE INTERMITTENT VEHICLE STALLS AT ANY TIME.

Risk and remedy

Risk: THE VEHICLE CANNOT BE RESTARTED IMMEDIATELY. IF THIS WERE TO OCCUR, IT COULD RESULT IN A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE IGNITION RELAY FREE OF CHARGE. THE RECALL BEGAN ON MAY 4, 2005. OWNERS MAY CONTACT PONTIAC AT 1-800-620-7668 AND BUICK AT 1-866-608-8080.

Fuel system, gasoline: storage

2003-11-10 · campaign 03V454000 · 79 vehicles

ON CERTAIN PASSENGER VEHICLES, A WELD BETWEEN THE FUEL TANK INLET CHECK VALVE AND THE FUEL TANK CAN FAIL.

Risk and remedy

Risk: IF THESE PARTS SEPARATE, THE DRIVER MAY NOTICE AN ODOR OF FUEL, THE SERVICE ENGINE SOON OR CHECK ENGINE LIGHT MAY ILLUMINATE, AND/OR FUEL MAY LEAK ONTO THE GROUND. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT THE SERIAL NUMBER OF THE FUEL TANK TO SEE IF IT IS ON THE LIST OF AFFECTED TANKS. IF THE SERIAL NUMBER MATCHES, THE FUEL TANK WILL BE REPLACED. OWNER NOTIFICATION BEGAN NOVEMBER 4, 2003. OWNERS SHOULD CONTACT BUICK AT 1-866-608-8080 OR PONTIAC AT 1-800-620-7668.

Canadian recalls (3)

Show 3 Canadian recalls

Suspension

2006-08-15 · campaign 2006-199

On certain Aztek (AWD), Montana (AWD), Relay (AWD), RendezVous (AWD), RendezVous (FWD), Silhouette (AWD), Terraza (AWD), Terraza (FWD), Uplander (AWD) and Venture (AWD) vehicles equipped with independent rear suspension, when operated in extreme cold temperature and on rough roads, water and salt can intrude past the ball joint seal. The combination of theses conditions may then lead to premature wear of the ball joint. If the ball joint wear progresses to the point of separation from the lower control arm, a loss of vehicle control may occur. Correction: Dealers will replace both ball joints with new ball joints which have a revised boot and ball stud to improve the seal to the ball stud shaft.

Electrical

2005-04-21 · campaign 2005-113

On certain vehicles, contamination on ignition relay contacts can cause high resistance. This can affect signals to the powertrain control module, which could result in intermittent engine stalling. In some cases, the vehicle cannot be restarted immediately. If this were to occur, it could result in a vehicle crash. Correction: Dealers will replace the ignition relay.

Fuel system

2003-11-04 · campaign 2003-266 · 9 vehicles

On certain vehicles, a weld between the fuel tank inlet valve and the fuel tank was not made to specification and can fail. If these parts separate, the driver may notice an odour of fuel, the Service Engine Soon or Check Engine light may illuminate, and/or fuel may leak onto the ground. If a sufficient amount of fuel leaked and if an ignition source were present, a vehicle fire could occur. Correction: Dealer will inspect the fuel tank and replace it if necessary.

Owner complaints (67)

Owners filed 67 complaints with NHTSA about the 2004 Pontiac Aztek (5 crashes, 6 injuries reported). Among 5 model years of this model, it ranks #4 for the most complaints (median 121).

Most-reported problemComplaints
Electrical system15
Service brakes, hydraulic9
Engine and engine cooling8
Suspension8
Fuel/propulsion system8
Fuel system, gasoline7
Air bags5
Engine5

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2004 Pontiac Aztek.

VersionOverallFrontalSideRollover
2004 Pontiac Aztek 4-DR.––––

Fuel economy

EPA ratings for each 2004 Pontiac Aztek version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Aztek AWD 3.4 L Automatic 4-spd162218$3,700
Aztek FWD 3.4 L Automatic 4-spd172420$3,350
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.