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2004 Saab 9-5 recalls, complaints and safety ratings

There are 2 US recalls for the 2004 Saab 9-5, and 2 in Canada. Owners filed 19 complaints with NHTSA, most often about electrical system.

2US recalls
0urgent recalls
19owner complaints
–overall crash rating

Is your car affected?

Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (2)

Seats: front assembly, head restraint

2008-04-09 · campaign 08V160000 · 57,389 vehicles

SAAB IS RECALLING 57,389 MY 2002-2008 9-5 SERIES VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING COMPLIANCE TESTING, ONE OF THE UPPER INTERIOR OCCUPANT PROTECTION TEST POINTS EXCEEDED THE STANDARD'S REQUIREMENTS.

Risk and remedy

Risk: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.

Remedy: DEALERS WILL INSTALL A-PILLAR TRIM WITH IMPROVED ENERGY-ABSORBING CAPABILITY FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 25, 2008. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

Fuel system, gasoline: delivery, hoses, lines/piping, and fittings

2007-03-07 · campaign 07V087000 · 94,377 vehicles

ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.

Risk and remedy

Risk: OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.

Remedy: DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS - SEE 04V557 AND 06V126. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

Canadian recalls (2)

Show 2 Canadian recalls

Fuel system

2007-03-07 · campaign 2007-059

On certain vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production. Over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. If an ignition source were present, the fuel may ignite resulting in a vehicle fire. Correction: Dealers will install a bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break.

Other

2005-06-14 · campaign 2005-179 · 762 vehicles

Certain vehicles do not comply with the requirements of CMVSS 210. The required markings for the child tether anchorage hooks are missing in the luggage compartment area. Correction: Dealers will install the required adhesive label to the luggage compartment loading floor in the near vicinity of the three anchorage hooks.

Owner complaints (19)

Owners filed 19 complaints with NHTSA about the 2004 Saab 9-5 (1 crashes, 1 fires reported). Among 14 model years of this model, it ranks #8 for the most complaints (median 20).

Most-reported problemComplaints
Electrical system13
Structure2
Tires2
Engine and engine cooling2
Fuel/propulsion system2
Engine2
Vehicle speed control1
Exterior lighting1

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2004 Saab 9-5.

VersionOverallFrontalSideRollover
2004 Saab 9-5 4-DR. w/SAB––––

Fuel economy

EPA ratings for each 2004 Saab 9-5 version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
9-5 2.3 L Manual 5-spd182721$3,200
9-5 2.3 L Manual 5-spd182721$3,900
9-5 2.3 L Automatic (S5)172620$3,350
9-5 2.3 L Automatic (S5)172520$4,100
9-5 Wagon 2.3 L Manual 5-spd182621$3,200
9-5 Wagon 2.3 L Manual 5-spd182621$3,900
9-5 Wagon 2.3 L Manual 5-spd182722$3,050
9-5 Wagon 2.3 L Automatic (S5)172620$3,350
9-5 Wagon 2.3 L Automatic (S5)172620$4,100
9-5 Wagon 2.3 L Automatic (S5)172620$3,350
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.