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2004 Suzuki Vitara recalls, complaints and safety ratings

There is 1 US recall for the 2004 Suzuki Vitara, and 1 in Canada. Owners filed 1 complaints with NHTSA, most often about engine and engine cooling.

1US recalls
0urgent recalls
1owner complaints
–overall crash rating

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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (1)

Fuel system, gasoline

2004-08-30 · campaign 04V427000 · 172,093 vehicles

ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.

Risk and remedy

Risk: FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.

Canadian recalls (1)

Show 1 Canadian recall

Fuel system

2004-08-31 · campaign 2004-313

On certain vehicles, under ambient temperatures below -25 degrees Celsius, moisture can freeze in the fuel pressure regulator. As a result, fuel system pressure may increase at the time of engine start up, causing fuel loss at the fuel pipe/fuel hose connection. Fuel loss in the presence of an ignition source could result in a fire. Correction: For 1999-2000 model year vehicles, dealers will (1) replace the fuel pressure regulator & vacuum hose and change the system routing to accommodate use of a higher surge tank attachment location that will prevent water from being sucked into the fuel pressure regulator, and (2) replace the fuel delivery hose and replace the hose clamp with an improved clamp. For 2001 and later model year vehicles, dealers will only replace the fuel pressure regulator & vacuum hose and change the system routing as described above. Note: This recall supersedes recall 2001032.

Owner complaints (1)

Owners filed 1 complaints with NHTSA about the 2004 Suzuki Vitara. Among 6 model years of this model, it ranks #4 for the most complaints (median 27).

Most-reported problemComplaints
Engine and engine cooling1

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2004 Suzuki Vitara.

VersionOverallFrontalSideRollover
2004 Suzuki Vitara 4-DR.––––

Fuel economy

EPA ratings for each 2004 Suzuki Vitara version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Vitara 4 Door 2.5 L Automatic 4-spd172018$3,700
Vitara 4 Door 2.5 L Manual 5-spd172118$3,700
Vitara 4 Door 4WD 2.5 L Automatic 4-spd172018$3,700
Vitara 4 Door 4WD 2.5 L Manual 5-spd172018$3,700
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.