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2025 Volvo EX90 recalls, complaints and safety ratings

There are 3 US recalls for the 2025 Volvo EX90, and 2 in Canada. Owners filed 74 complaints with NHTSA, most often about electrical system. Its best NHTSA overall crash rating is 5 stars.

3US recalls
0urgent recalls
74owner complaints
5★overall crash rating

Is your car affected?

Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (3)

Structure: body, hatchback/liftgate

2025-09-30 · campaign 25V654000 · 1,119 vehicles

Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.

Risk and remedy

Risk: A tailgate that suddenly drops can hit a person, increasing the risk of injury.

Remedy: Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.

Electrical system: software

2025-02-07 · campaign 25V071000 · 2,061 vehicles

Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.

Risk and remedy

Risk: A loss of headlight function while driving can reduce visibility and increase the risk of a crash.

Remedy: The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.

Seats: critical fasteners

2024-11-19 · campaign 24V869000 · 11 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.

Risk and remedy

Risk: An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.

Remedy: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.

Canadian recalls (2)

Show 2 Canadian recalls

Structure

2025-09-30 · campaign 2025-520 · 118 vehicles

Issue: On certain vehicles, the power liftgate strut(s) may not have been manufactured properly. As a result, the strut(s) could separate and the liftgate could drop suddenly. Safety Risk: A liftgate that drops suddenly could increase the risk of injury. Corrective Actions: To reduce the safety risk, Volvo recommends not to use the power liftgate function until the recall repairs are completed. Volvo will notify owners by mail and advise you to take your vehicle to a dealership to replace the power liftgate struts.

Lights and instruments

2025-02-07 · campaign 2025-056 · 193 vehicles

Issue: On certain vehicles, a software problem could cause a loss of headlamps. Safety Risk: A loss of headlamps can reduce visibility and could increase the risk of a crash. Corrective Action: Volvo will notify owners by mail and advise you to take your vehicle to a dealership to update the vehicle software.

Owner complaints (74)

Owners filed 74 complaints with NHTSA about the 2025 Volvo EX90 (2 crashes, 1 injuries reported). Among 2 model years of this model, it ranks #1 for the most complaints (median 74).

Most-reported problemComplaints
Electrical system38
Unknown or other17
Fuel/propulsion system14
Power train10
Lane departure9
Forward collision avoidance9
Vehicle speed control9
Service brakes8

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2025 Volvo EX90.

VersionOverallFrontalSideRollover
2025 Volvo EX90 SUV AWD5★5★5★4★

Fuel economy

EPA ratings for each 2025 Volvo EX90 version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
EX90 Twin Motor (20 and 22 Inch Wheels) Automatic (A1)837881$950
EX90 Twin Motor (21 Inch Wheels) Automatic (A1)868284$900
EX90 Twin Motor Performance (20 and 22 Inch Wheels) Automatic (A1)837881$950
EX90 Twin Motor Performance (21 Inch Wheels) Automatic (A1)868284$900
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.