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2002 Volvo S40 recalls, complaints and safety ratings

There is 1 US recall for the 2002 Volvo S40, and 1 in Canada. Owners filed 27 complaints with NHTSA, most often about service brakes, hydraulic.

1US recalls
0urgent recalls
27owner complaints
–overall crash rating

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Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (1)

Equipment: other, labels

2003-08-01 · campaign 03V284000 · 220,407 vehicles

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.

Risk and remedy

Risk: THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.

Remedy: OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

Canadian recalls (1)

Show 1 Canadian recall

Seats and restraints

2006-03-27 · campaign 2006-066

Certain Volvo 850, S40, V40, V50, V70, XC70 and XC90 equipped with integrated child booster cushions were incorrectly labelled during vehicle assembly. The label indicates that the booster cushion can be used for children weighing between 15 and 36 kg (33 and 80 lb). CMVSS 213 states that the minimum weight for use must be 18 kg (40 lb). Should an underweight child be placed in the booster cushion and the vehicle is involved in a crash, the child may have a greater risk of injury. Correction: Volvo Canada will send a letter to owners explaining this problem and will supply updated weight limit decal to be applied to each side window.

Owner complaints (27)

Owners filed 27 complaints with NHTSA about the 2002 Volvo S40 (4 crashes, 2 injuries reported). Among 12 model years of this model, it ranks #6 for the most complaints (median 27).

Most-reported problemComplaints
Service brakes, hydraulic6
Electrical system5
Exterior lighting3
Engine and engine cooling3
Suspension3
Visibility2
Air bags2
Power train2

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2002 Volvo S40.

VersionOverallFrontalSideRollover
2002 Volvo S40 4-DR. w/SAB––––

Fuel economy

EPA ratings for each 2002 Volvo S40 version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
S40 FWD 1.9 L Automatic 5-spd192722$3,750
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.