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2021 Volvo XC90 recalls, complaints and safety ratings

There are 6 US recalls for the 2021 Volvo XC90, and 5 in Canada. Owners filed 40 complaints with NHTSA, most often about electrical system. Its best NHTSA overall crash rating is 5 stars.

6US recalls
0urgent recalls
40owner complaints
5★overall crash rating

Is your car affected?

Check by VIN to confirm the exact model and see every recall for it.

Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (6)

Electrical system: propulsion system, traction battery

2025-03-24 · campaign 25V179000 · 7,483 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Risk and remedy

Risk: A short circuit in a high-voltage battery increases the risk of a fire.

Remedy: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Seat belts: critical fasteners

2023-12-07 · campaign 23V827000 · 2,911 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Risk and remedy

Risk: An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Remedy: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Steering

2023-01-05 · campaign 23V001000 · 74 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Risk and remedy

Risk: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Remedy: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Service brakes, hydraulic: antilock/traction control/electronic limited slip

2021-09-15 · campaign 21V716000 · 9 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Risk and remedy

Risk: Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Remedy: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Seat belts: rear/other, retractor

2021-09-01 · campaign 21V682000 · 19,149 vehicles

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk and remedy

Risk: An unsecured child restraint system can increase the risk of injury during a crash.

Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Air bags: air bag/restraint control module

2021-01-07 · campaign 21V001000 · 2,883 vehicles

Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

Risk and remedy

Risk: A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

Remedy: Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

Canadian recalls (5)

Show 5 Canadian recalls

High voltage

2025-03-20 · campaign 2025-147 · 585 vehicles

Issue: On certain vehicles, there could be a problem inside the high-voltage battery. As a result, the battery modules could overheat and short circuit. Note: This recall only affects certain plug-in hybrid (PHEV) models. Safety Risk: A short circuit in the high-voltage battery can create a fire risk, even while the vehicle is parked and turned off. Corrective Actions: To reduce the safety risk, Volvo advises not to charge your vehicle until the recall repairs have been completed. Volvo will notify owners by mail and advise you to take your vehicle to a dealership to inspect and, if necessary, replace the high-voltage battery module(s). The dealer will also install an advanced diagnostic software that will monitor the high-voltage battery and warn you if it detects a problem. If you see this warning, you should contact a dealership to arrange replacement of the affected high-voltage battery module(s).

Seats and restraints

2023-12-07 · campaign 2023-649 · 233 vehicles

Issue: On certain vehicles, the bolts that attach the second-row seat belt buckles may not have been properly tightened. As a result, the seat belts could loosen or detach in a crash. Safety Risk: A seat belt that detaches in a crash could create an increased risk of injury. Corrective Actions: Volvo will notify owners by mail and advise you to take your vehicle to a dealership to inspect and, if necessary, tighten the second-row seat belt buckle attachment bolts.

Over-the-air fix

Visual system

2022-10-20 · campaign 2022-595

Issue: On certain vehicles, a software problem could cause the top-view camera to display instead of the rearview camera image when you are reversing. Canadian regulations require the rearview image to display when reversing. Note: This recall only affects vehicles equipped with a 360-degree park assist camera. Safety Risk: A rearview camera image that does not display could reduce a driver's ability to see behind the vehicle while backing up. This could increase the risk of a crash. Corrective Actions: Volvo will notify owners in writing and send a wireless over-the-air update to each vehicle. If the update cannot be completed successfully, or for vehicles without over-the-air (OTA) update capability, Volvo will instruct you to schedule an appointment to have the update performed by a dealer.

Seats and restraints

2021-09-01 · campaign 2021-540

Issue: On certain vehicles, the passenger seat belt assemblies may contain defective automatic locking retractors (ALR). As a result, the seat belts may not properly lock to secure a child seat. Note: The vehicle's lower universal anchorage system (UAS) is not affected by this defect and may still be used to secure a child seat. Safety Risk: A seat belt that is used to secure a child restraint but is not properly locked could increase the risk of injury in a crash. Corrective Actions: Volvo will notify owners by mail and instruct you to take your vehicle to a dealer to inspect the seat belts. They will be replaced, if necessary.

Airbag

2021-01-07 · campaign 2021-003 · 39 vehicles

Issue: On certain vehicles, the screws that attach the control unit for the supplemental restraint system (SRS) may not have been properly tightened. As a result, the SRS control unit may not work properly and could come loose in a crash. If this happens, the seat belt pretensioner(s), airbag systems and high-voltage battery disconnect may not work correctly. Note: This problem may cause the SRS warning lamp to turn on and a "Service Urgent" message may display in the instrument cluster. Safety Risk: A seat belt pretensioner, airbag system or high-voltage battery disconnect that does not work properly in a crash could create an increased risk of injury. Corrective Actions: Volvo will notify owners by mail and instruct you to take your vehicle to a dealer to inspect the mounting screws for the SRS control unit. They will be tightened, if necessary.

Owner complaints (40)

Owners filed 40 complaints with NHTSA about the 2021 Volvo XC90 (3 crashes, 3 injuries reported). Among 22 model years of this model, it ranks #10 for the most complaints (median 38).

Most-reported problemComplaints
Electrical system13
Engine8
Service brakes7
Unknown or other6
Fuel/propulsion system5
Forward collision avoidance3
Power train3
Seat belts3

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2021 Volvo XC90.

VersionOverallFrontalSideRollover
2021 Volvo XC90 T5 SUV FWD5★5★5★4★
2021 Volvo XC90 T5 SUV AWD5★5★5★4★
2021 Volvo XC90 T6 SUV AWD5★5★5★4★
2021 Volvo XC90 T8 SUV AWD5★5★5★4★

Fuel economy

EPA ratings for each 2021 Volvo XC90 version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
XC90 AWD 2.0 L Automatic (S8)192822$3,750
XC90 AWD 2.0 L Automatic (S8)202823$3,550
XC90 AWD PHEV 2.0 L Automatic (S8)262827$3,050
XC90 FWD 2.0 L Automatic (S8)213025$3,300
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.