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2003 Ford Expedition recalls, complaints and safety ratings

There is 1 US recall for the 2003 Ford Expedition, and 0 in Canada. Owners filed 615 complaints with NHTSA, most often about engine and engine cooling.

1US recalls
0urgent recalls
615owner complaints
–overall crash rating

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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (1)

Structure

2003-03-07 · campaign 03V094000 · 3,674 vehicles

CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Risk and remedy

Risk: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

Remedy: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

Owner complaints (615)

Owners filed 615 complaints with NHTSA about the 2003 Ford Expedition (57 crashes, 36 fires, 70 injuries, 3 deaths reported). Among 35 model years of this model, it ranks #5 for the most complaints (median 164).

Most-reported problemComplaints
Engine and engine cooling127
Electrical system104
Service brakes, hydraulic61
Air bags59
Tires57
Power train50
Engine44
Visibility37

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2003 Ford Expedition.

VersionOverallFrontalSideRollover
2003 Ford Expedition 4-DR.––––

Fuel economy

EPA ratings for each 2003 Ford Expedition version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Expedition 2WD 4.6 L Automatic 4-spd131814$4,800
Expedition 2WD 5.4 L Automatic 4-spd121614$4,800
Expedition 4WD 4.6 L Automatic 4-spd121714$4,800
Expedition 4WD 5.4 L Automatic 4-spd121614$4,800
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.