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2004 Ford Expedition recalls, complaints and safety ratings

There are 0 US recalls for the 2004 Ford Expedition, and 0 in Canada. Owners filed 297 complaints with NHTSA, most often about air bags.

0US recalls
0urgent recalls
297owner complaints
–overall crash rating

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Recalls are issued for a make, model and model year. Whether the repair has already been done on one specific car is known only to its manufacturer and dealers. Check your vehicle's official status at nhtsa.gov/recalls or with a dealer.

US recalls (0)

No US recalls found for the 2004 Ford Expedition.

Owner complaints (297)

Owners filed 297 complaints with NHTSA about the 2004 Ford Expedition (49 crashes, 15 fires, 60 injuries, 1 deaths reported). Among 35 model years of this model, it ranks #14 for the most complaints (median 164).

Most-reported problemComplaints
Air bags46
Electrical system36
Service brakes, hydraulic34
Engine29
Power train27
Tires26
Engine and engine cooling26
Structure24

Crash test ratings

NHTSA 5-Star Safety Ratings for the 2004 Ford Expedition.

VersionOverallFrontalSideRollover
2004 Ford Expedition 4-DR.––––

Fuel economy

EPA ratings for each 2004 Ford Expedition version.

VersionCity MPGHighway MPGCombinedYearly fuel cost
Expedition 2WD 4.6 L Automatic 4-spd141815$4,450
Expedition 2WD 5.4 L Automatic 4-spd121614$4,800
Expedition 4WD 4.6 L Automatic 4-spd121714$4,800
Expedition 4WD 5.4 L Automatic 4-spd121613$5,150
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Sources: NHTSA recalls, complaints and 5-Star Safety Ratings, US EPA fuel economy and Transport Canada's Vehicle Recalls Database (contains information licensed under the Open Government Licence – Canada). Recalls updated 2026-10-30.